Wednesday, 31 August 2011

New Fastracs Break Cover


JCB stole the show at Cereals with the unveiling its new generation Fastrac 8000 Series tractors, with which the company breaks the 300hp barrier for the first time.
There are two models - the 8280 is a 279hp machine offering1195 Nm of torque and is offered as a direct replacement for the 8250.The Fastrac 8310 is a 306hp machine and comes with 1310 Nm of torque. JCB has broken away from existing engine supplier Cummins with the use of Sisu Stage IIIB/Tier 4i, 8.4 litre engines for the first time, delivering more power and torque and said to offer up to 10% fuel savings.
The new engine is also said to contribute to a considerable reduction in in-cab noise levels – down 5dBA to 68.7 dBA.

Delivered GPS- ready, the new Fastracs have a mechanical steering link to work with Trimble auto steer to minimise overlaps, claimed to increase efficiency by up to 10%
Service access has also been given close attention, with a fold out cooling pack and side panier below the cab to reach all regular maintenance points. A slimmed down chassis for improved visibility has also been strengthened to handle the extra power.

Wednesday, 17 August 2011

Safety


crushed during an overturn. This is especially important in open-air tractors, where the ROPS is a steel beam that extends above the operator's seat. For tractors with operator cabs, the ROPS is part of the frame of the cab. A ROPS with enclosed cab further reduces the likelihood of serious injury because the operator is protected by the sides and windows of the cab.
ROPS were first required by legislation in Sweden in 1959. Before ROPS were required, some farmers died when their tractors rolled on top of them. Row-crop tractors, before ROPS, were particularly dangerous because of their 'tricycle' design with the two front wheels spaced close together and angled inward toward the ground. Some farmers were killed by rollovers while operating tractors along steep slopes. Others have been killed while attempting to tow or pull an excessive load from above axle height, or when cold weather caused the tires to freeze to the ground, in both cases causing the tractor to pivot around the rear axle.
For the ROPS to work as designed, the operator must stay within the protective frame of the ROPS. This means the operator must wear the seat belt. Not wearing the seat belt may defeat the primary purpose of the ROPS.

Use of Pedals


Modern farm tractors usually have four or five foot-pedals for the operator on the floor of the tractor.
The pedal on the left is the clutch. The operator presses on this pedal to disengage the transmission for either shifting gears or stopping the tractor. Some modern tractors have (or as optional equipment) a button on the gear stick for controlling the clutch, in addition to the standard pedal.
Two of the pedals on the right are the brakes. The left brake pedal stops the left rear wheel and the right brake pedal does the same with the right side. This independent left and right wheel braking augments the steering of the tractor when only the two rear wheels are driven. This is usually done when it is necessary to make a sharp turn. The split brake pedal is also used in mud or soft dirt to control a tire that spins due to loss of traction. The operator presses both pedals together to stop the tractor. For tractors with additional front-wheel drive, this operation often engages the 4-wheel locking differential (diff-lock) to help stop the tractor when traveling at road speeds.
The pedal furthest to the right is the foot throttle. Unlike in automobiles, it can also be controlled from a hand-operated lever ("hand throttle"). This helps provide a constant speed in field work. It also helps provide continuous power for stationary tractors that are operating an implement by shaft or belt. The foot throttle gives the operator more automobile-like control over the speed of the tractor for road work. This is a feature of more recent tractors; older tractors often did not have this feature. In the UK it is mandatory to use the foot pedal to control engine speed while travelling on the road. Some tractors, especially those designed for row-crop work, have a 'de-accelerator' pedal, which operates in the reverse fashion to an automobile throttle, in that the pedal is pushed down to slow the engine. This is to allow fine control over the speed of the tractor when maneuvering at the end of crop rows in fields- the operating speed of the engine is set using the hand throttle, and if the operator wishes to slow the tractor to turn, he simply has to press the pedal, turn and release it once the turn is completed, rather than having to alter the setting of the hand throttle twice during the maneuver.
A fifth pedal is traditionally included just in front of the driver's seat to operate the rear diff-lock, which prevents wheelslip. The differential normally allows the outside wheel to travel faster than the inside wheel during a turn. However, in low-traction conditions on a soft surface the same mechanism could allow one wheel to slip, further reducing traction. The diff-lock overrides this, forcing both wheels to turn at the same speed, reducing wheel slip and improving traction. Care must be taken to unlock the differential before turning, usually by hitting the pedal a second time, since the tractor cannot perform a turn with the diff-lock engaged. In modern tractors this pedal is replaced with an electrical switch.

Transmission


 Most older farm tractors use a manual transmission. They have several gear ratios, typically 3 to 6, sometimes multiplied into 2 or 3 ranges. This arrangement provides a set of discrete ratios that, combined with the varying of the throttle, allow final-drive speeds from less than one mile per hour up to about 25 miles per hour (40 km/h), with the lower speeds used for working the land and the highest speeds used on the road.
Slow, controllable speeds are necessary for most operations that are performed with a tractor. They help give the farmer a larger degree of control in certain situations, such as field work. However, when travelling on public roads, the slow operating speeds can cause problems, such as long queues or tailbacks, which can delay or annoy motorists in cars and trucks. These motorists are responsible for being duly careful around farm tractors and sharing the road with them, but many shirk this responsibility, so various ways to minimize the interaction or minimize the speed differential are employed where feasible. Some countries (for example the Netherlands) employ a road sign on some roads that means "no farm tractors". Some modern tractors, such as the JCB Fastrac, are now capable of much higher road speeds of around 50 mph (80 km/h).


Older tractors usually have unsynchronized transmission design, which often requires that the operator stop the tractor in order to shift between gears. This mode of use is inherently unsuited to some of the work that tractors do, and has been circumvented in various ways over the years. For existing unsynchronized tractors, the methods of circumvention are double clutching or power-shifting, both of which require the operator to rely on skill to speed-match the gears while shifting. Both of these solutions are undesirable from a risk-mitigation standpoint because of what can go wrong if the operator makes a mistake – transmission damage is possible, and loss of vehicle control can occur if the tractor is towing a heavy load either uphill or downhill – something that tractors often do. Therefore, operator's manuals for most of these tractors state that one must always stop the tractor before shifting, and they do not even mention the alternatives. As already said, that mode of use is inherently unsuited to some of the work that tractors do, so better options were pursued for newer tractor designs.

In these, unsynchronized transmission designs were replaced with synchronization or with a continuously variable transmission (CVT). Either a synchronized manual transmission with enough available gear ratios (often achieved with dual ranges, high and low) or a CVT allow the engine speed to be matched to the desired final-drive speed while keeping engine speed within the appropriate rpm range for power generation (the working range) (whereas throttling back to achieve the desired final-drive speed is a trade-off that leaves the working range). The problems, solutions, and developments described here also describe the history of transmission evolution in semi-trailer trucks. The biggest difference is fleet turnover; whereas most of the old road tractors have long since been scrapped, many of the old farm tractors are still in use. Therefore, old transmission design and operation is primarily just of historical interest in trucking, whereas in farming it still often affects daily life.

Engine and Fuel


The predecessors of modern tractors, traction engines, usedsteam engines for power. Since the turn of the 20th century, internal combustion engines have been the power source of choice. Between 1900 and 1960, gasoline was the predominant fuel, with kerosene and ethanol being common alternatives. Generally one engine could burn any of those, although cold starting was easiest on gasoline. Often a small auxiliary fuel tank was available to hold gasoline for cold starting and warm-up, while the main fuel tank held whatever fuel was most convenient or least expensive for the particular farmer. Dieselisation gained momentum starting in the 1960s, and modern farm tractors usually employ diesel engines, which range in power output from 18 to 575 horsepower (15 to 480 kW). Size and output are dependent on application, with smaller tractors for lawn mowing, landscaping, orchard work, and truck farming, and larger tractors for vast fields of wheat, maize, soy, and other bulk crops. Liquified petroleum gas (LPG) or propane also have been used as tractor fuels, but require special pressurized fuel tanks and filling equipment so are less prevalent in most markets.

Information of tractors



Tractors can be generally classified as two-wheel drive, two-wheel drive with front wheel assist, four-wheel drive (often with articulated steering), or track tractors (with either two or four powered rubber tracks).
The classic farm tractor is a simple open vehicle, with two very large driving wheels on an axle below and slightly behind a single seat (the seat and steering wheel consequently are in the center), and the engine in front of the driver, with two steerable wheels below the engine compartment. This basic design has remained unchanged for a number of years, but enclosed cabs are fitted on almost all modern models, for reasons of operator safety and comfort.
A 1958 Series II Field Marshall--the classic standard tread farm tractor configuration
In some localities with heavy or wet soils, notably in the Central Valley of California, the "Caterpillar" or"crawler" type of tracked tractor became popular in the 1930s, due to superior traction and floatation. These were usually maneuvered through the use of turning brake pedals and separate track clutches operated by levers rather than a steering wheel.

Four-wheel drive tractors began to appear in the 1960s. Some four-wheel drive tractors have the standard "two large, two small" configuration typical of smaller tractors, while some have four large powered wheels. The larger tractors are typically an articulated center-hinged design steered by hydraulic cylinders that move the forward power unit while the trailing unit is not steered separately.
In the early 21st century, articulated or non-articulated, steerable multi-track "tractors" have largely supplanted the "Caterpillar" type for farm use. Larger types of modern farm tractors include articulated four wheel or eight wheel drive units with one or two power units which are hinged in the middle and steered by hydraulic clutches or pumps. A relatively recent development is the replacement of wheels or steel crawler-type tracks with flexible steel-reinforced rubber tracks, usually powered by hydrostatic or completely hydraulic driving mechanisms. The configuration of these tractors bears little resemblance to the classic farm tractor design.

History

Harrison_Machine_Works_1882_tractor

The first powered farm implements in the early 19th century were portable engines – steam engines on wheels that could be used to drive mechanical farm machinery by way of a flexible belt. Around 1850, the first traction engines were developed from these, and were widely adopted for agricultural use. The first tractors were steam-powered plowing engines. They were used in pairs, placed on either side of a field to haul a plow back and forth between them using a wire cable. Where soil conditions permitted (as in the United States) steam tractors were used to direct-haul plows, but in the UK and elsewhere plowing engines were used for cable-hauled plowing instead. Steam-powered agricultural engines remained in use well into the 20th century until reliable internal combustion engines had been developed.
In 1892, John Froelich invented and built the first gasoline/petrol-powered tractor in Clayton County, Iowa, USA. After receiving a patent Froelich started up the Waterloo Gasoline Engine Company, investing all of his assets which by 1895, all would be lost and his business resigned to become a failure.
After graduating from the University of Wisconsin, Charles W. Hart and Charles H. Parr developed a two-cylinder gasoline engine and set up their business in Charles City, Iowa. In 1903 the firm built fifteen "tractors". A term with Latin roots coined by Hart and Parr and a combination of the words traction and power. The 14,000 pound #3 is the oldest surviving internal combustion engine tractor in the United States and is on display at the Smithsonian National Museum of American History in Washington D.C. The two-cylinder engine has a unique hit-and-miss firing cycle that produced 30 horsepower at the belt and 18 at the drawbar.
In Britain, the first recorded tractor sale was the oil-burning Hornsby-Ackroyd Patent Safety Oil Traction engine, in 1897. However, the first commercially successful design was Dan Albone's three-wheel Ivel tractor of 1902. In 1908, the Saunderson Tractor and Implement Co. of Bedford introduced a four-wheel design, and went on to become the largest tractor manufacturer outside the U.S. at that time.
While unpopular at first, these gasoline-powered machines began to catch on in the 1910s when they became smaller and more affordable. Henry Ford introduced the Fordson, the first mass-produced tractor in 1917. They were built in the U.S., Ireland, England and Russia and by 1923, Fordson had 77% of the U.S. market. The Fordson dispensed with a frame, using the strength of the engine block to hold the machine together. By the 1920s, tractors with a gasoline-powered internal combustion engine had become the norm.